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..PCW!! They did the boring/honing work for my 86 vmax, hd clutch spring and I recently just installed the 39mm FCR flatside setup from PCW racing.. SO sweet.. This is a fresh rebuild - never been fired up..Once I got the carbs on and fuel to them - the bike fired right up!.. I only had to...

I'm finally close to firing up my 86 rebuild.. I too have the leak at the same spot. I started with a new o-ring.. I removed the assembly and noticed piting inside where the o-ring seats. I used wetsand paper and attempted to remove most of it. Cleaned the top surface that the housing sits on...

...This Saturday 5-20-2011 House of Honda / Yamaha on Washington Center Road is having there "Spring Fling".... If anyones Bored in the "FORT" = stop in check it out... They will have a Dyno machine there for Bikes..Ran my Last year! ""There will be FREE food , door prizes , Street bike...

.Has anyone investigated this setup any further?.... Rebuilding my tore up carbs and stage 7 kit/nuts/bolts/diaphragms..etc = $930 ish +/- new pcw setup = 1900 Thinking I would love to get something like this working... http://www.youtube.com/roadstercycle#p/a/u/2/GYXOyMgpv9A...

..I have a 99 that someone installed a combo brake/taillight = where the rear reflector goes..and the removed the old taillight/plate holder... I have an 86 that I want to do the same to..Anyone know where to find a combo light that fits in reflector spot? I want a flat one...Not rounded...

issues resolved (not sure how to delete this post) ...I just rewatched Damons' video and he used the same method as http://imageevent.com/tppjr/bike/overhaul/engine

...Sean you beat me to it.... ... :rofl_200: (edited: ... issue resolved..Leaving pics for fyi) Thanks Sean & Damon for the help..Feel better about proceeding with the build...

Good call..!!! Thanks guys...!:punk:

..I can't remember how the oil seal was installed (it's been along time since teardown and I don't know if I can even trust the way it was installed)..! Does anyone remember which way it goes?.. It's hard to tell from the Microfiche.. the 2 pics are from the engine side or gear side of the...

..just thought I would share this...I have been getting my spare parts from a 96 donor.. I needed the shift drum/forks (gouge in the drum) and the Middle Trans (bad first wheel/gear).... So I just got all trans parts.. Was going to keep all 96 parts together = but discovered the 96 trans shaft...

Re: the infamous second geasr issue SEAN - can you share some pics of a before & after "undercut"

Sean.. Can you take a look at these pics... Why are these parts different?.. is one style better than the other? One is of the tran from a 1986, which had been serviced = so not sure of the parts they used.. The other is from the 96 donor

Sealant, casehalves, Yamabond, Threebond I will be joining my case halves shortly.. Which Yamabond,Threebond permatex..etc.. has everyone used/recommend? Buddy at local shop uses Yamabond 4..And sells it buy the case to the Harley shops :) Found on Ebay that Threebond has 1194.. Supposedly...

Re: Leaking anitfreeze new enigine? ..if it happens to only leak out 2 of the holes, on opposite sides of the motor - it might be those Coolant Joint assemblies..They have 3 o-rings on them...???..They are kinda right above the spark plugs and I would expect if the Coolant joints are leaking...

There was only one "track" that was damaged on the shift drum.. But you say to replace both forks?.. The forks little nub boesnt appear to be affected or damaged.... But I believe you have the right idea Sean.. Hopefully I can go back and get the 96 parts from the donor machine... ( I should...

...Found another issue..? Here's a pic of the shift drum... Only one spot I found to be mucked up... What do you think?.. Can I clean it up or should I just get a replacement? Also... - any good info on the second gear issue and proper shimming..etc..? I have to replace the bearings on...

..I just got done blasting my engine..It didn't take much because I had already stripped it using some nasty stuff I use to remove powdercoat..I also focused on mainly the case - as I wll do the side covers in the blasting cabinet... - I wanted to blast it to remove any little bits the stripper...

Ya - send me some pics if you can... [email protected]